Consulting

Manufacturing Consultation Services ​

Provable Quality KPI Improvements Through Lean Manufacturing Methodologies and Tools

There’s never been a more challenging time to maintain high levels of quality. With so many variables in place, organizations constantly grapple with: 

  • Poor assembly operations 
  • Quality control gaps 
  • Rising plant costs due to repairs and additional validation 

But without disciplined processes manufacturers often grapple with difficult launches and steady state inefficiencies. This results in negative plant KPI impacts, high warranty claims and dissatisfied customers. 

Tweddle Group’s Manufacturing Consultants have helped Fortune 500 OEM clients improve launch performance by addressing vehicle quality issues & establishing improved processes.

factory floor

We Do More than Just Advise—We Teach Your Team “How to Fish” 

manufacturing consultation infographic

Unlike most manufacturing consultants, we embed ourselves in your organization. Our approach is continuous and hands-on. We attack issues through client collaboration to accelerate meaningful improvement. Our goals: 

  • Train your team, from the production line to the executive level 
  • Equip your team with lean manufacturing skills 
  • Build sustainable success, so the wins keep coming long after we’re gone 

While other companies provide little more than a one-and-done improvement plan, our manufacturing specialists work side-by-side with your team, establishing a plant regimen with high visibility for target achievement and obstacle elimination. 

Plant expertise at your disposal

Our team consists of senior experts in previous leadership roles: 

  • Vice presidents and plant managers 
  • Quality/tooling/process managers 
  • Product engineering directors 

With credentials and certifications including:  

  • PhD 
  • Black belts 
  • Master black belts 

Applying the latest lean practices: 

  • Shainin 
  • Kepner-Tregoe 
  • 6-Sigma 
  • Kaizen 
  • Reactive and proactive problem solving 

Once we’ve mapped out your current state, we:

  • Identify which areas need the most attention 
  • Create a unique plan for your manufacturing operation 
  • Build a long-term roadmap pinpointing refinement opportunities 

The result? Higher quality, sustainable KPI improvements and exceptional ROI. 

Contact us today for client testimonials and more information. 

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